The DeWalt DW735 is a heavy-duty, portable thickness planer designed for woodworking professionals and enthusiasts. Known for its precision and efficiency, it features a 12-inch planing capacity, two speed settings, and a durable three-knife cutterhead, making it ideal for various woodworking projects. Its user-friendly design ensures ease of operation and consistent results.
1.1 Overview of the DeWalt DW735 Planer
The DeWalt DW735 is a 12-inch heavy-duty portable thickness planer designed for precise and efficient wood planing. It features a powerful 15 Amp motor, 10,000 RPM cutterhead, and two speed settings for versatility. Built-in carriage lock reduces snipe, while its durable construction ensures long-lasting performance. Ideal for woodworking professionals and enthusiasts, it offers consistent results across various wood types and thicknesses.
1.2 Key Features and Specifications
The DeWalt DW735 features a 15 Amp motor, delivering 10,000 RPM for efficient planing. It offers two speed settings, 96 CPI and 179 CPI, for optimal performance on various wood types. The 12-inch planing capacity and three-knife cutterhead ensure smooth finishes. A built-in carriage lock reduces snipe, while the durable design provides long-term reliability. It also includes a three-year warranty for added peace of mind.
- 15 Amp motor with 10,000 RPM
- 12-inch planing width
- Two speed settings: 96 CPI and 179 CPI
- Three-knife cutterhead for smooth finishes
- Built-in carriage lock to minimize snipe
- Three-year limited warranty
- Suitable for both hardwoods and softwoods
Safety Guidelines and Precautions
Always wear safety glasses and hearing protection. Keep loose clothing tied back and avoid distractions while operating. Ensure the workpiece is secure and follow the manual’s instructions carefully.
2.1 General Safety Tips for Operating the Planer
Always wear safety glasses and hearing protection. Keep loose clothing and long hair tied back. Avoid distractions while operating the planer. Ensure the workpiece is secure and properly aligned. Never reach into the planer while it is running. Use proper feeding techniques to avoid kickback. Follow all instructions in the owner’s manual.
2.2 Personal Protective Equipment (PPE) Recommendations
Always wear safety glasses or goggles to protect eyes from debris. Hearing protection, such as earplugs or muffs, is essential due to high noise levels. Wear sturdy gloves to maintain a firm grip and prevent splinters. Steel-toe shoes are recommended to safeguard feet from heavy objects. Ensure proper fit and visibility of PPE while operating the planer.
2.3 Proper Handling and Storage of the Planer
Handle the DeWalt DW735 planer with care to avoid damage. Store it in a dry, cool place away from direct sunlight. Ensure the planer is switched off and unplugged before moving or storing. Use the carrying handle securely to transport the unit. Regularly inspect for damage and clean before storage to maintain optimal performance and longevity.
Setting Up and Assembling the Planer
Unbox and inspect the DeWalt DW735 planer for damage. Follow the manual for step-by-step assembly, ensuring all parts are securely tightened. Level the planer for accurate results.
3.1 Unboxing and Initial Inspection
Begin by carefully unboxing the DeWalt DW735 planer and inspecting for any damage. Ensure all components, including the cutterhead, table, and accessories, are included. Review the owner’s manual to familiarize yourself with parts and functions. Check for proper alignment and integrity of moving parts. This step ensures a smooth setup process and optimal performance.
3.2 Step-by-Step Assembly Instructions
Assemble the DeWalt DW735 by first attaching the cutterhead to the base, ensuring secure locking. Align and fasten the planer table, verifying even surfaces. Install the dust collection port according to manual instructions. Tighten all bolts firmly and double-check alignment. Finally, test the planer at a low speed to ensure smooth operation before full use.
3.3 Adjusting the Planer for Optimal Performance
Ensure the planer table is level and aligned with the cutterhead. Check and sharpen the knives for consistency. Use the depth adjustment knob to set the desired thickness. Calibrate the carriage lock to minimize snipe. Test with scrap wood to confirm settings. Adjust the feed speed based on wood type and thickness for smooth results.
Operating the DeWalt DW735 Planer
Start the planer, choose the appropriate speed for your project, and ensure smooth operation by following best practices for various wood types.
Always feed wood evenly and maintain consistent pressure for optimal results.
4.1 Starting the Planer and Basic Functionality
Plug in the DeWalt DW735, ensure the cutterhead is clear of obstructions, and check the power cord for damage. Press the power switch to start the motor. Allow it to reach full speed before planing. Place the wood firmly on the table, aligning it with the rollers, and feed it evenly. Always keep hands away from the cutterhead during operation.
4.2 Selecting the Right Speed Setting for Your Project
The DeWalt DW735 offers two speed settings: 96 CPI for thicker or harder woods and 179 CPI for softer or thinner materials. Choose the lower speed for smoother finishes on dense woods and the higher speed for faster planing of lighter materials. The speed control switch is located on the front panel for easy adjustment.
4.3 Best Practices for Planing Different Wood Types
For optimal results, adjust the planer’s speed and technique based on wood type. Hardwoods like oak and maple benefit from lower speeds, while softwoods like pine can be planed at higher speeds. Always feed wood consistently and use sharp blades to minimize tear-outs. Ensure wood is properly aligned and supported to achieve smooth finishes.
Maintenance and Upkeep
Regular cleaning, blade sharpening, and lubricating moving parts ensure optimal performance. Proper storage and routine checks extend the planer’s lifespan and maintain accuracy in woodworking projects.
5.1 Cleaning the Planer After Use
Regular cleaning is essential to maintain the DeWalt DW735 planer’s performance. Use a vacuum or soft brush to remove dust and debris from the table, rollers, and cutterhead. Avoid harsh chemicals; instead, wipe surfaces with a damp cloth. Ensure all parts are dry to prevent rust. Proper cleaning ensures consistent results and prolongs the tool’s lifespan.
5.2 Lubricating Moving Parts
Regular lubrication of moving parts is crucial for maintaining the DeWalt DW735 planer’s smooth operation. Use a high-quality machine oil or silicone-based lubricant on the rollers, gears, and pivot points. Avoid over-lubrication to prevent attracting dust. Apply a few drops to each moving component and wipe off any excess with a clean cloth for optimal performance.
5.3 Replacing and Sharpening the Blades
Replace or sharpen the DeWalt DW735 planer’s blades when they become dull to ensure clean cuts. Use the provided wrench to remove the old blades and install new ones, ensuring proper alignment. Sharpening can be done with a diamond stone or sent to a professional for precise edge restoration. Always follow safety guidelines during replacement.
Troubleshooting Common Issues
Common issues include uneven planing, feeding problems, and motor malfunctions. Check blade alignment, ensure proper material feeding, and consult the manual for detailed diagnostic solutions.
6.1 Diagnosing Motor Issues
The DeWalt DW735’s 15 Amp motor may experience issues like overheating or unusual noises. Check for overload, improper power supply, or blade damage. Inspect the motor for dust buildup and ensure proper ventilation. Consult the manual for diagnostic steps and perform regular maintenance to prevent motor-related problems.
6.2 Fixing Uneven Planing Results
Uneven planing can occur due to misaligned blades, improper material feeding, or incorrect speed settings. Check blade alignment and ensure the cutterhead is secure. Adjust the feed rate and verify the material is flat. Use the built-in carriage lock to minimize snipe. Refer to the manual for calibration steps to achieve consistent results.
6.3 Resolving Feeding Problems
Feeding issues can arise from improper material alignment or blockages. Ensure the wood is fed straight and evenly, avoiding warped or twisted boards. Check for debris in the cutterhead and clear it if necessary. Use the built-in carriage lock to prevent snipe and maintain consistent feed rates for smoother operation. Adjust speed settings as needed for optimal performance.
Accessories and Upgrades for the DW735
Explore optional accessories like dust collection systems, infeed/outfeed tables, and mobility kits to enhance functionality. Upgrades such as a helical cutterhead improve performance and convenience for woodworking projects.
7.1 Recommended Accessories for Enhanced Functionality
Recommended accessories include dust collection systems for cleaner operation, infeed/outfeed tables for easier material handling, and mobility kits for convenient transport. A helical cutterhead upgrade enhances performance and reduces noise, while optional stands provide stable operation. These accessories optimize workflow, improve accuracy, and extend the planer’s versatility for various woodworking tasks and projects.
7.2 Upgrading the Cutterhead for Better Performance
Upgrading the cutterhead to a helical or spiral design enhances performance by reducing noise, minimizing snipe, and improving finish quality. Kits like the Byrd SHELIX offer easier knife changes and better durability. This upgrade is ideal for professionals seeking superior results and extended tool life, making it a worthwhile investment for frequent users.
7.3 Compatible Dust Collection Systems
The DeWalt DW735 planer is compatible with 4-inch dust collection systems, ensuring efficient dust and debris removal. Attaching a dust collector improves workshop air quality and reduces cleanup. For optimal performance, ensure a secure connection and regular cleaning of the system to maintain airflow and prevent clogs during operation.
User Experiences and Reviews
Users praise the DW735 for its powerful motor, consistent performance, and durability. Some note snipe issues if not properly calibrated. Experienced users recommend regular maintenance and test passes for optimal results.
8.1 Common Praise and Criticisms from Owners
Owners often praise the DW735 for its robust motor, consistent performance, and durability. Many highlight its ease of use and the two-speed feature, which enhances versatility for different wood types. However, some users criticize the planer for occasional snipe issues and the need for precise calibration to achieve optimal results; Minor design improvements are also suggested by a few owners.
8.2 Tips and Tricks from Experienced Users
Experienced users recommend starting with the highest speed for rough cuts and switching to lower speed for fine finishes. Always cut wood after planing to minimize snipe. Pre-drilling holes in uneven boards helps prevent tear-outs. Regular blade maintenance ensures optimal performance, and using a dust collection system keeps the workspace clean and efficient.
8.3 Comparisons with Other Planers in the Market
The DeWalt DW735 stands out for its portability and power, competing favorably with benchtop planers. Unlike the Powermatic 54a, it offers a compact design while maintaining high performance. Its two-speed feature and three-knife cutterhead provide versatility, making it a top choice for professionals. While other planers may excel in specific areas, the DW735 balances power, precision, and portability, offering exceptional value for woodworking enthusiasts and professionals alike.
The DeWalt DW735 is a heavy-duty, portable thickness planer with a powerful motor, ideal for professionals and enthusiasts. Its two-speed feature and three-knife cutterhead ensure precise, efficient planing, while the user-friendly design delivers consistent results, making it a top choice for woodworking projects.
9.1 Summary of Key Features and Benefits
The DeWalt DW735 features a 12-inch planing width, 15 Amp motor, and two-speed settings for optimal performance. Its three-knife cutterhead ensures smooth finishes, while the built-in carriage lock reduces snipe. Portable and durable, this planer offers precision and efficiency, making it a valuable tool for woodworking professionals and enthusiasts alike.
9.2 Final Tips for Getting the Most Out of Your Planer
Always plan wood after cutting to size to minimize snipe. Use the correct speed setting for your material type. Regularly clean the table and keep the cutterhead sharp for optimal performance. Lubricate moving parts as recommended to ensure smooth operation and extend the planer’s lifespan for consistent, professional-grade results.